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Custom
Locomotives
In addition to commercially available train cars, it is
possible to make your own. Wooden wheels appear in mail-order catalogues along with
magnets and tacks. Undecorated railcars can also be purchased. These are packaged in small
sets called Paint and Play and are marketed for kids to decorate at birthday
parties and similar events. Hoogerland National Railways has a
particularly useful site with enough information and detailed dimensions to really explore
this further. Woodat is another source for ideas and plans.
Take measurements from other railcars to get the proportions balanced.
Magnets need to be set at the proper height (centered at ½" from wheel base) and
oriented correctly too. More information can be found at these two sites,
  pw1.netcom.com/~thoog/hnr/hnr.html
  www.woodat.com
   

Custom Locomotives
Parts are available for creating custom engines and cars.
Shown are ceramic magnets, rounded couplers, and wooden wheels that can be found at Cherry
Tree Toys and other sources. The wooden wheels have a 1/8" diameter hole and accommodate a dowel or screw for the
axle.
I child tested the wheels using a glued 1/8" birch dowel axle. Within a few minutes of casual
twisting the dowel completely disintegrated and snapped in the middle. Using a carbon
fiber graphite shaft and CA glue held up better, but the glue set up so quickly it was
difficult to get the wheel balanced on the axle to prevent wobble.
The wheel can be drilled to accept a larger 3/16" hard wood dowel. With twice the cross-sectional area, this would appear to
be a more viable option. However, a wood axle rolling against wood has a lot of friction
and the wheels dont spin as easily as desired. The tack through the magnet may also
be long enough to interfere with the axle. A plastic or metal sleeve could help to reduce
friction and wear, but the larger axle also requires a deeper railcar undercarriage that
tends to drag on the track over ramps and arch bridges.
 
Shown are the cross-sections and axle
configurations for standard model trains, three of the wood train manufacturers, and wood
wheels with either a 1/8" or 3/16" wooden axle. The Brio®
cars have an axle that captures the wheel. Learning, Curve, Whittle, and
others rely on an axle with knurling, barbs, or rings to retain the wheels.
 
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